Postby StillIC » Thu Feb 15, 2018 10:42 pm
Some interesting facts about steel and aluminium:
Steel is about 3 times the density of Al, or 3 times the mass for the same dimensions.
Steel is about 3 times stiffer than Al, for the same dimensions.
The bending stiffness of a solid section increases as a cubic function (^3) of the depth in bending. So, if you double the thickness of, say, a solid bar in bending, it is 2^3 (=8) times stiffer. If you triple the thickness it becomes 27 times stiffer.
So what?
Well, for two solid sections in bending, one steel versus one aluminium:
For the same thickness, steel is 3 x stiffer but 3 x heavier than aluminium.
For the same stiffness, steel is 1/1.44 (say 2/3) the thickness but 2 x heavier than aluminium.
For the same mass, the steel is 1/3 the thickness but only 1/9 the stiffness of aluminium .
Again, so what?
Well, substitute "stiffness" for "pedal feel and an ability to compress a spinning rotor squarely" and you can see that it is possible to get a steel brake caliper of the same ability as an aluminium one, but it is only about 2/3 the thickness, thus leaving a little extra room for a larger diameter rotor (for a given wheel diameter). The only penalty is mass at ~ twice as heavy for the casting, all else being equal. Or for the same diameter rotor, steel gives a 3 times stiffer caliper and improvement in pedal feel and ability to clamp the disc, for a 3 times greater mass penalty in the casting.
WP:1.12.492 SMPN:1.16.403 SMPS:1.05.473 SMPGP:1.53.256 SMPB:2.22.181